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Heat-welded flat roof systems that shed water and cut cooling costs
TPO Roofing in Huntsville built for Texas heat and hail
TPO Roofing in Huntsville is a single-ply membrane system we heat-weld into one continuous sheet, so flat and low-slope roofs stop leaking at the seams. We install it on shops, warehouses, churches, and homes across Walker County. If your old flat roof is ponding water or your energy bills keep climbing, a TPO roof in Huntsville is the fix that pays you back.
Prepared local crewClear options firstFinal testing and walkthrough
Clear scope before work
Review the approach and price before deciding.
Prepared, clean crews
Equipped vehicles and respectful cleanup.
Local accountability
Neighbors serving neighbors with follow-through.
What is included
What our TPO roofing service includes
Every TPO job we run in Huntsville includes the full assembly, not just the membrane. Here is what is covered on a standard installation, and where add-ons like insulation upgrades or skylight work come in.
Full tear-off and disposal
We remove the old membrane, gravel, or failed coating down to the deck and haul it off. Dumpster, disposal fees, and deck inspection are all part of the price.
Deck repair and prep
Rotten sheathing gets replaced, loose boards get screwed down, and the surface gets swept clean. A flat, solid deck is what makes the TPO membrane last.
Insulation and cover board
We install polyiso insulation and a cover board fastened with plates. This adds R-value, smooths the surface, and protects the membrane from punctures.
Heat-welded TPO membrane
60 or 80 mil TPO rolled out and hot-air welded at every lap. We probe the welds before we call the job done, so no seam is left untested.
Flashing and edge metal
New drip edge, pipe boots, and wall flashing go on with the membrane. These details are where most flat roofs leak, so we do not reuse old ones.
Final cleanup and walkthrough
Magnetic sweeper across the yard, gutters cleared of debris, and a walkthrough with you. We hand over warranty paperwork and answer every question.
PLAN
Request a service estimate
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Service overview
What TPO Roofing in Huntsville actually is
TPO Roofing in Huntsville means a thermoplastic polyolefin membrane, usually 45 to 80 mil thick, rolled out over a cover board or insulation and heat-welded at every lap. There are no glues to fail and no seams to peel in the sun. We mechanically fasten or fully adhere the sheet, seal penetrations with prefabricated boots, and terminate edges with drip edge and flashing. The result is one watertight skin across your whole flat roof.
Flat roofs in Huntsville take a beating. Summer attic decks hit 150 degrees, spring storms drop hail the size of golf balls, and standing water finds every weak seam within a season. That is why so many property owners call us for TPO roof installation Huntsville TX after a leak. We also handle TPO roof repair Huntsville when a membrane is still young but a vent boot or flashing has let go.
- Reflective white surface — A white TPO membrane reflects most of the sun instead of soaking it up. On a 2,000 square foot shop, that can knock 15 to 25 percent off summer cooling load. Your AC runs less, and the roof deck stays cooler.
- Heat-welded seams — We fuse every lap with a hot-air welder at roughly 1,000 degrees. That weld is stronger than the membrane itself, which is why TPO roof Huntsville leaks are so rare at the seams compared to glued systems.
- Hail and wind resistance — Quality 60 and 80 mil membranes carry Class 4 impact ratings and 55 to 90 mph wind warranties when installed to spec. After a hail event, most TPO roofs need a patch, not a full replacement.
- Simple, low-cost repairs — Because TPO is thermoplastic, we can weld a new piece right over a damaged area. A TPO roof repair in Huntsville Texas often runs a fraction of what tearing off and replacing a section would cost.
- Same-day estimates — Call before noon and we will usually be on your roof the same day. You get a written scope, photos, and a firm number, not a range that grows once the tear-off starts.
- We weld, we do not glue — Every lap on our TPO roofs is hot-air welded and probed. Glued seams are the number one cause of premature flat-roof failure in Texas heat, and we do not use them.
- TPO roofing near me, done local — We are based in Huntsville and work Walker County daily. That means fast response after a storm, and a crew that knows which neighborhoods drain poorly and which decks tend to rot.
- Warranties that hold up — Our workmanship warranty runs five years, and manufacturer membrane warranties run 15 to 20 years on qualifying systems. We register the warranty for you and keep the paperwork on file.
The service timeline
How our TPO roof installation works
Roof inspection
We walk the roof, check the deck, and look for ponding water on flat roofs, flashing failure, and soft spots. You get photos and a straight answer on whether TPO is the right call or a coating will do. Most inspections take 45 to 60 minutes.
Tear-off and deck prep
We remove the old membrane or gravel down to the deck, replace any rotten sheathing, and screw down loose boards. A typical 2,000 square foot tear-off takes one to two days with a crew of four.
Insulation and cover board
We lay polyiso insulation and a cover board, fastened with a roofing nail gun and plates. This layer adds R-value and gives the membrane a smooth, puncture-resistant surface to sit on.
Membrane installation
We roll out the TPO, position it with a chalk line, and heat-weld every lap. Flashings, drip edge, and ridge vent details go on the same day. A standard flat roof goes down in two to three days.
Final test and cleanup
We probe the welds, flood-test or scan the field, and run a magnetic sweeper across the yard and driveway for nails. You get a walkthrough, warranty paperwork, and a clean property.
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Tools and methods we use
Hot-air welder
Fuses TPO laps at roughly 1,000 degrees. This is the tool that separates a welded roof from a glued one, and it is the reason our seams hold.
Roofing nail gun
Fastens insulation and cover board to the deck quickly and consistently. We set plates with it so the membrane sits on a flat, secure surface.
Moisture meter
Finds trapped water in insulation and decking before we quote a repair. It tells us whether a section can be patched or has to come off.
Magnetic sweeper
Runs across your yard, driveway, and lot at the end of every job. It picks up stray nails and screws so your tires and pets stay safe.
Safety harness and roofing ladder
Every installer works tied off on a harness with a properly set ladder. OSHA compliance is not optional on our crews.
Utility knife and pry bar
Cuts membrane and lifts old flashing and edge metal during tear-off. Simple tools, but the difference between a clean detail and a leak.
Heat-welded seam installation
We overlap TPO laps by the manufacturer's spec, weld them with a hot-air welder, and probe-test each seam by hand. Any seam that does not hold gets redone before we leave the roof.
Mechanically attached and fully adhered systems
For most Huntsville buildings we mechanically fasten the membrane through insulation. On high-wind or high-visibility roofs, we fully adhere it with bonding adhesive for extra uplift resistance.
Tapered insulation for drainage
Where a flat roof ponds, we install tapered polyiso to create slope toward the drains. This is the permanent fix for ponding water on flat roofs, not a patch.
Manufacturer warranty registration
We install to Firestone, Carlisle SynTec, and Versico specifications and register the membrane warranty in your name. That paperwork is what protects you in year 12.
Where this service helps
When TPO roofing is the right call
A Huntsville shop owner with a 25-year-old flat roof that leaks every spring and has been patched repeatedly.
We tear off the old system, install new insulation and 60 mil TPO, and weld it into one continuous membrane. The job takes three to four days on a 3,000 square foot roof. No more spring leaks, a cooler shop in summer, and a 20-year membrane warranty.
A homeowner in Pine Hill with a flat section over an addition that has leaked since it was built.
We trace the actual leak with a moisture scan, then re-flash the edges and weld a new TPO section over the problem area instead of tearing off the whole roof. A dry addition for a fraction of full replacement cost, usually under $2,500.
A church in Huntsville that took hail damage and needs the roof documented for an insurance claim.
We tarp the damage the same night, photograph every impact, and provide the scope your adjuster needs. New TPO goes on as soon as the claim clears. Interior damage stopped, claim supported with real documentation, and a new roof within two weeks.
A commercial property owner searching how much for TPO roof in Huntsville before budgeting next year's capital spend.
We inspect the existing roof, measure the square footage, and give you a line-item estimate with options for 60 mil versus 80 mil membrane and insulation thickness. A real number to budget against, with no pressure and no surprise add-ons later.
Local execution
How TPO roofing runs in Huntsville
Huntsville sits in a pocket of East Texas where summer attic temperatures push 150 degrees and spring hail is a real annual threat. That combination is hard on flat roofs, and it is why we spec 60 mil TPO as a minimum here rather than the thinner 45 mil membrane you see in milder climates. Most of the flat roofs we work on are on shops, warehouses, churches, and additions, and many sit on older decks that need repair before the new membrane goes down. We pull permits through the City of Huntsville when required and build to current Texas wind and energy code. If you are comparing TPO roofing in Huntsville Texas against EPDM or modified bitumen, we will walk you through the honest trade-offs for your specific building. Commercial TPO roofing Walker County TX jobs get scheduled around your operating hours so we are not shutting down your business.
Downtown Huntsville
Older commercial buildings with flat roofs that often need deck repair and new edge metal before TPO goes down.
Pine Hill
Residential additions and outbuildings with flat sections that pond water after heavy spring rains.
Crabbs Prairie
Rural shops and barns with large flat roofs where TPO's reflectivity makes a real difference in summer heat.
Phelps
Mixed commercial and residential properties where we often tie new TPO into existing pitched shingle roofs.
Summer attic deck temperatures near 150 degrees
Accelerates aging on any glued or thin membrane. We spec 60 mil minimum and weld every seam so heat does not open laps.
Spring hail events across Walker County
Bruises and cracks thin membranes. Class 4 rated 60 and 80 mil TPO takes the hit and usually needs a patch, not a replacement.
Heavy spring and fall rain with poor drainage on older roofs
Ponding water is the number one killer of flat roofs here. We correct slope with tapered insulation so water leaves within 48 hours.
Older building stock with original decks
Many Huntsville flat roofs sit on 30-plus-year-old sheathing. We inspect and replace rotten decking before installing the new membrane.
Before and after
What a successful service visit changes.
3,000 sq ft shop roof, Crabbs Prairie
Before
A 25-year-old modified bitumen roof with four patches, active leaks over the workbench, and standing water in two low spots after every rain. The owner was paying $600 to $900 a year in emergency repairs.
After
We tore off the old system, replaced 12 sheets of rotten decking, installed tapered polyiso, and welded down 60 mil white TPO. The roof now drains fully within a day of a storm and the shop runs 8 to 10 degrees cooler in July.
Maintenance: Twice-a-year drain clearing and a weld inspection keeps this roof on track for its full 20-year membrane warranty. We schedule the visits in spring and fall.
Church fellowship hall after hail
Before
April hail opened three impact points in a 12-year-old TPO roof and water was dripping into the fellowship hall ceiling. The congregation needed the roof documented for insurance and repaired fast before the next storm.
After
We tarped the damage the same night, photographed every impact for the claim, and installed a new 60 mil TPO section over the damaged area within two weeks. The interior ceiling was dried and repaired, and no further leaks have appeared.
Maintenance: Annual inspection before storm season plus prompt patching of any new impact keeps this roof serviceable for another 15 years.
Home addition flat roof, Pine Hill
Before
A 400 square foot flat section over a home addition had leaked since construction. Three different roofers had smeared sealant over the seams, and the leak kept coming back every spring.
After
We moisture-scanned the roof, found the real entry point at a poorly flashed wall joint, and welded a proper TPO repair with new flashing. Total cost was under $2,200 versus $9,000 for a full replacement, and the addition has stayed dry for two years.
Maintenance: We check the flashing and welds once a year and clear the nearby gutter. That is all this repair needs to keep performing.
Problems we solve
Flat roof problems we fix in Huntsville
Most flat-roof calls we get in Walker County come down to a handful of recurring problems. Here is what we see and how we solve it.
Ponding water sitting on the flat roof
Standing water breaks down seams, grows algae, and adds hundreds of pounds of load to the structure. Left alone, it turns a repairable roof into a full replacement. We correct the drainage with tapered insulation, add or clear scuppers and drains, and weld the membrane so water leaves the roof within 48 hours of a storm. Most ponding fixes are done in one to two days.
Seams peeling open in the summer heat
Glued seams fail first in Texas. Once a lap lifts, wind gets under it and peels the membrane back across the roof in a single storm. We cut out the failed lap, install a new TPO strip, and heat-weld it at 1,000 degrees. The weld is stronger than the membrane itself, so the repair outlasts the original glued seam.
Leaks around vents, pipes, and skylights
Penetrations cause more flat-roof leaks than the field does. A failed pipe boot can soak insulation and ceiling tiles for months before you notice. We replace the boot or flashing with a prefabricated TPO detail and weld it into the field membrane. Leak detection and repair usually runs $450 to $900 depending on access.
Hail bruising and cracking the membrane
Hail bruises TPO and leaves it brittle. Cracks show up a season later, usually right when the next storm hits. We document the impact damage, patch what is bruised, and replace sections that are compromised. If the damage is widespread, we scope a full replacement and work with your insurer.
Proof behind the promise
Licensed, certified, and warrantied
Technical expertise
26 years on Huntsville roofs
Pro Roofing Huntsville has been installing and repairing roofs since 2000, and flat-roof work has been a core part of that from day one. Our crews are trained on Firestone, Carlisle SynTec, and Versico TPO systems, and we hold manufacturer certifications that let us pass through the full membrane warranty. We carry a Texas roofing license, workers compensation insurance, and OSHA safety certification. Every installer works off a safety harness and a roofing ladder, and every job gets a dedicated foreman who stays on site from tear-off to final weld.
- 26 years serving Huntsville, Walker County, and the surrounding rural communities
- Manufacturer-certified installers for Firestone, Carlisle SynTec, and Versico TPO systems
- Texas roofing license, workers compensation insurance, and OSHA safety certification on every crew
- Thousands of flat-roof squares installed, repaired, and recoated across the region
- In-house leak detection using moisture scans and flood testing before we ever quote a replacement
Customer stories
What Huntsville customers say
Marcus T.Shop Owner, Crabbs Prairie TX
Our 3,000 square foot shop roof had been patched four times before we called. They tore off the old membrane, added insulation, and welded down new 60 mil TPO in three days. Two summers later, no leaks and the shop stays noticeably cooler. The crew swept the lot for nails every evening.
Dana R.Homeowner, Pine Hill TX
We had a flat section over our addition that leaked every spring. They found the actual entry point with a moisture scan instead of guessing, welded a proper repair, and re-flashed the whole edge. That was two years ago and it has been bone dry since. Fair price and they showed up when they said.
Pastor Jim H.Church Facility Manager, Huntsville TX
Hail opened up our fellowship hall roof in April. They tarped it that night, documented everything for our insurance, and had new TPO installed within two weeks. They worked around our Sunday schedule and kept the parking lot clear. Could not ask for a smoother job.
How much does a TPO roof cost in Huntsville TX?
Most TPO roof cost Huntsville TX projects land between $6 and $12 per square foot installed in 2026, so a 2,000 square foot flat roof runs roughly $12,000 to $24,000. Membrane thickness, insulation R-value, tear-off of the old roof, and how many penetrations need flashing all move the number. We give you a firm scope after the inspection.
Who installs TPO roofs near me in Huntsville Texas?
We do. Pro Roofing Huntsville has installed TPO across Walker County since 2000 and holds manufacturer certifications with Firestone, Carlisle SynTec, and Versico. That matters because certified installation is what unlocks the full membrane warranty. Ask any roofer for their certification before you sign.
How long does TPO roofing last in Huntsville TX?
A properly welded 60 mil TPO roof lasts 20 to 25 years here, and 80 mil systems can push 30 years. The two things that shorten that life are glued seams and ponding water. We design the drainage so water leaves the roof, and we weld every lap, which is why our roofs hit the top of that range.
Is TPO roofing good for Huntsville TX buildings?
Yes. TPO handles the two things Huntsville throws at a flat roof: extreme UV and hail. The white surface reflects heat, the membrane carries Class 4 impact ratings at 60 mil and up, and it can be welded back together after damage instead of torn off. It is our first recommendation for most flat commercial and residential roofs here.
Frequently asked questions
Frequently Asked Questions
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Ask the local teamRelated services
Related Services
Roof Installation
New construction and full flat-roof builds in Huntsville often start with TPO as the specified membrane. We install the deck, insulation, and TPO as one system so the warranty covers the whole assembly.
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Roof Replacement
When a flat roof is past patching, we tear it off and replace it with a new TPO system. Most Huntsville replacements take two to four days and include new insulation and flashing.
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Roof Repair
Small TPO punctures, failed vent boots, and flashing leaks get welded patches the same week you call. Most repairs run under $900 and add years to the membrane.
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Roof Inspection
Before you buy a Huntsville property with a flat roof, we inspect the TPO, scan for moisture, and tell you how many years are left. Reports come with photos and a repair estimate.
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Contact the local team
Contact Pro Roofing Huntsville
Call us any time, day or night. Our office answers from 8 a.m. to 6 p.m. Monday through Friday, and the emergency line stays open around the clock for active leaks and storm damage. Most Huntsville inspections get scheduled within 48 hours, and emergency calls get a same-day tarp.